LEADERMAC

Used 518S Smartmac 7″ 5 Head Moulder

Machine Information

MAIN FRAME, MACHINE BED & ENCLOSURE

  • 1 Piece – Cast Iron Frame. Specially heat treated for maximum stability and minimum vibration
  • 78” (2 m) long Adjustable Straightening Infeed Table and Fence (each adjustable .4“)
  • All Tables and Fences are Hard Chromed with approx. .012”-.014” hard chrome (except 1st bottom receiving plate which is alloy steel specially hardened for best wear ability)
  • Lift up sound and safety Enclosure including safety interlocks and strobe free lighting

DRIVE INCLUDES

  • Maintenance free Full Cardan Shaft Drive to feedworks for balanced drive performance, with individual worm reduction gear box to each feed roller station
  • Powered rise and fall to extra heavy feed support beam by 1 hp/.75 kw motor.
  • Upper support Beam is on large center column for the most rigid upper beam support.
  • All feed rolls and pressures move with top beam rise and fall, including safety switches at extreme points.
  • 6 Top Driven Feed Roll Assemblies (each equipped with Multiple 2” wide rolls that can be quickly spaced/positioned or removed as desired)
  • 2 Full Width Driven Bottom Feed Rolls
  • Top & Bottom rolls – before first bottom head
  • Full Width Bottom Driven Infeed Roll
  • Top/Bottom Full Width Powered Outfeed Rolls
  • Top Infeed Rolls with pneumatic rise and fall by switch
  • Centrally located Pneumatic Pressure Gauges & Controls on Exterior Column
  • All Top Rolls are Pneumatically Tensioned. There are 3 different pressurized groups to the Top Rolls. Infeed, Midfeed & Outfeed Top Rolls. Each group has a pressure gauge and regulator for varying pressure setting.
  • Top Infeed driven serrated Steel feed rolls up to top head are hardened and satin chromed to resist wear and prevent chips and shavings from sticking to them
  • Polyurethane top feed rolls after top head
  • Intermediate short stock top driven feed roll station with pneumatic pressure for feeding minimum 8”(200mm) length work pieces. It is easily flipped up for rear side head removal.
  • Jog Forward & Jog Reverse to feed with duplicate remote located along the front of the moulder for fast and easy control – Remote includes Beam Up/Down
  • Feed roll diameter 5” / 140mm
  • 4 HP Variable Speed Drive to 20-85 FPM

SPINDLE ASSEMBLIES, CUTTERHEADS & POSITIONING

  • All Heads are Standard 6000RPM (7200 rpm optional) and belt driven
  • 40mm diameter spindles (1 ½”, 1 13/16” or 50 mm – Optional)
  • Spindles are manufactured from SCM-440 tool steel (from Mitsubishi-Japan) with special heat treating to HR 55C Hardness fitted with 2 pairs of Duplex SKF precision high speed Bearings to provide the best cutting stability and accuracy. Spindle Tolerance guaranteed to +/-0.002mm / 0.00007” accuracy. They are permanent grease lubed and are sealed
  • Adjustment of all spindles from front – Easy to operate stations
  • All spindles have horizontal and vertical adjustment,
  • Vertical Spindle – Axial (Vertical) Adjustment – .8”
  • Horizontal Spindle – Axial (Horizontal) Adjustment – .8”
  • Independent manual vertical adjustment to top head.
  • Siko Dual Counters on Near Side Head & Top Head Radial Adjustment for Quick Setup
  • All Spindle Axis(Vertical & Horizontal) throughout the Moulder that don’t have Setworks or Dual Siko Counters have Mechanical Position Readouts for Radial & Axial (vertical & horizontal), fast and accurate setting (except 1st Bottom Axial)
  • Readouts in Inch
  • 1st Bottom Head supplied with Spiral Carbide Cutterhead
  • + Set (of 4) Cutterheads Included, serrated back dual angle 12° / 20°

                                                                                                                                

DESCRIPTION HEAD HP   CUTTERHEAD SWING HOOD SIZE
1st Bottom Head 7.5 HP 5” to 6.3” (125 – 160 mm) 4.9” (125 mm)
Right Side / Left Side Heads 15 HP 4” to 7”   (100 – 180 mm) 4.9” (125 mm)
Top Head 15 HP 4” to 8”   (100 – 200 mm) 4.9” (125 mm)
2nd Bottom Head 10 HP 4” to 8”   (100 – 200 mm) 4.9” (125 mm)

ELECTRICAL

  • TECO-Westinghouse or Siemens – Electric Motors – excellent quality & heavy duty
  • Limit switch at infeed to prevent feeding oversized material and double ups
  • Safety Switch on Door of Enclosure to delay opening for safety
  • E.C. – Telemecanique-Square D Electrics meet or exceed UL/CSA Standards
  • Amperage Total – Amperage Total – based on 460V – 75amps
  • Control Voltage – 110 Volt
  • Machines are equipped with Wye-Delta Soft-Start Starters, main disconnect, multiple
  • E Stops and 230/460/3/60 electrics. Wired to 230 volts

Category: